How to Build an Ultralight Aircraft

Ever dreamt of flying? If so, you can fulfill your ambition by building an ultralight aircraft. This article will teach you, how to build an ultralight aircraft?
How to Build an Ultralight Aircraft
The same dream that motivated the Wright brothers to build an airplane, may inspire you to build an ultralight aircraft. Of-course, how to build your own aircraft is a difficult question to answer, but building an ultralight aircraft is something that you can consider trying after going through this article. An ultralight aircraft allows anyone to fly a plane, making air travel cheap and possible for anyone. An ultralight aircraft is also environment-friendly, because it is fuel-efficient. Ultralight aircrafts don't have the problem of getting stuck in traffic jams like cars do. An ultralight aircraft is also much faster than a car.

The cheapest aircraft is a hang glider. An ultralight aircraft is cheaper than a helicopter or a private jet. But as a sport, ultralight flying is much more expensive than, say, bowling or surfing. It is much better to buy an ultralight aircraft than to rent one. You will also have to park the ultralight aircraft in your house.

An ultralight flying machine is usually single-seat, which means it accommodates only one person. The pilot doesn't sit in an ultralight aircraft. Instead, he stands upon it, or he is strapped onto it. You don't need a pilot's license to fly an ultralight aircraft. However, you should probably train yourself with an experienced flier before you fly an ultralight aircraft. The cost of instruction for ultralight flying can be quite high.

An ultralight airplane weighs less than 155 pounds if unpowered, or 254 pounds if powered. This is much lower than a light aircraft, which weighs less than 12500 pounds. The maximum speed of an ultralight aircraft is 63 miles per hour.

Building Your Own Ultralight Aircraft

You don't need to be an engineer to build an ultralight aircraft. An ultralight aircraft can be built in airplane style or helicopter style. The steps given below will help solving your query, how to build an ultralight aircraft?
  • You can build an ultralight aircraft from scratch, from plans or from assembly kits. If you are building the ultralight aircraft from a plan, it will take sometime between 2500 and 5000 hours. If you are building the ultralight aircraft from an ultralight aircraft kit, it will take time, something between 500 and 1000 hours.
  • The ultralight aircraft plan will include blueprints and CAD drawings. The fittings drawings will be of actual size or true-to-scale, so that it is easier to build the ultralight aircraft. You will also get a VHS or DVD that shows you how to construct the ultralight aircraft?
  • There may also be an interactive CD that gives you a 3D view of the ultralight aircraft. You will have to read the instruction manual several times in order to familiarize yourself with the steps to build the ultralight aircraft.
  • Building an ultralight aircraft is like constructing a toy from Lego building blocks. You will need pipes, screws and components to build the ultralight aircraft. In addition, building an ultralight aircraft will require screwdrivers, wrenches, hand-files, pinking shears, a paint brush, a tubing bender, a bench vice, a band saw, a belt sander, a rivet gun, a drill press and sandpaper.
  • You will need to build the frame first, then the engine, followed by the flight controls and finally, the tarps and other body elements. You can start building your ultralight aircraft in your garage, but by the time it's done, you will have to keep the ultralight aircraft in a hangar.
  • You can buy a partial trial kit so that you can build only a part of the ultralight aircraft. For example, you can buy a partial kit, to only build, the tail or the wings of the ultralight aircraft. You can decide to buy the rest of the kit to construct the complete aircraft, or you can sell the parts you have built.
Be careful, if you are sensitive, intolerant or allergic to certain chemicals. You can wear a dust mask if you want to protect yourself while building the ultralight aircraft. Now that you know how to build an ultralight aircraft, you are ready to be an aviator and can adventure into the skies.

By Mukul Deshpande
Published: 8/5/2009
 
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